February 12, 2011

Jellypods mould tooling – first technical drawings

Posted in Airlines, CAD/CAM, Design, Luggage, Materials, News, Production at 9:50 am by Kilo

Exciting news in the last couple of days: the first drawings of the mould tools have arrived from our production partner.

Those who have followed the blog for a little while will realize that a massive part of the time over the past year has been finding a production partner able to make this product.

After talking to about a dozen manufacturing firms, many of whom said that making this product was impossible, we were very lucky to find a patient, professional and thoughtful production company.

All our interactions with the excellent staff at this partner have been extremely friendly and they have been without doubt the most responsive and helpful company we contacted. It was pretty easy to award them the business, and it is really great to now start to see the production process move forward.

A Detail from the Jellypods Mould Tool Drawings

How their engineering gurus managed to get this part into production is a closely guarded secret, so we can’t post all the details, but suffice to say that moulding this little pod-like bag is a pretty tricky exercise. The design has several issues for normal moulding techniques that needed some clever thinking and we’ve really been very lucky to find a partner willing to invest some energy into solving these issues.

The really nice thing is that now those issues are solved, the door is open to an entirely new set of products beyond the basic Jellypods, and we’ve been pretty busy working up those designs in the background. More news soon!

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